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Ukwahlulwa kweMembrane yeHydrogen
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Ukwahlulwa kweMembrane yeHydrogen

Ukwahlulwa kweMembrane yeHydrogen

Into: Inkqubo yokwahlula i-Hydrogen Membrane
Umthamo: 10 ~ 50,000 Nm³/h (i-hydrogen{3}}umthamo wokwenziwa kwegesi etyebileyo)
Uxinzelelo lokuSebenza: 0.5 ~ 12.0 MPaG
Ucoceko lweMveliso (iHydrojeni): H₂ Enkulu okanye ilingana ne-99.0% (V) (ukuya kuthi ga kwi-99.999% phantsi koqwalaselo olulungelelanisiweyo)

IiNkcazo zeeMveliso

 

Inkqubo yokwahlula inwebu ye-hydrogen (ekwabizwa ngokuba yiyunithi yokucoca inwebu ye-hydrogen) yiseti epheleleyo yezixhobo ezidibanisa ukunyangwa kwangaphambili kwegesi, ukwahlula inwebu, kunye nokuzinzisa igesi yemveliso.

 

Umgaqo wayo ongundoqo kukusebenzisa i-fiber engenanto okanye i-flat -yephepha le-polymer membranes (umzekelo, i-polyimide, i-polysulfone{3}}izinto ezisekelwe) kunye ne-high hydrogen selectivity{4} phantsi koxinzelelo oluthile, iimolekyuli ze-hydrogen (ubunzima beemolekyuli ezincinci, amandla aphezulu e-kinetic) angena kwi-membrane pores ngokukhawuleza kunezinye igesi, i-molecule ye-CO ℂ.

 

Iyakwazi ukuvelisa i-hydrogen ephezulu -esulungekileyo kwaye sesinye sezona zixhobo ziphambili zokufumana kwakhona i-hydrogen esebenzayo kunye nokucoca kumzi-mveliso we-carbon hydrogen ophantsi{1}.

Hydrogen Separation Membrane

 

Umgaqo wokusebenza

 

Inkqubo yokusebenza ye-Hydrogen yoKwahlula iMembrane inokushwankathelwa njengamanyathelo amahlanu angundoqo: i-hydrogen -igesi etyebileyo yokunyangwa kwangaphambili → ukulawulwa koxinzelelo → ukwahlula inwebu → ukuzinza kwerhasi (i-hydrogen) → ukubuyisela irhasi (ubumdaka)

1

IHydrogen{0}}etyebileyo ngerhasi yonyango:I-hydrogen -igesi etyebileyo (umzekelo, i-refinery off-irhasi ene-30-}70% ye-H₂, irhasi elungisa igesi yendalo ene-70-90% H₂) ingena kuqala kwinkqubo yonyango lwangaphambili. Idlula kwi-coalescing filter ukususa amaconsi angama-liquid (amanzi, ioli) kunye nobukhulu be-particle Enkulu okanye ilingana ne-1 μm, emva koko ingena kwi-particulate filter ukuphelisa ukungcola okuqinileyo (uthuli, i-catalyst fines) kunye nobukhulu be-particle Enkulu okanye ilingana ne-0.1 μm-ukuphepha ukuvinjelwa kwe-membrane pore. Kwirhasi equlethe ukungcola okuyingozi (umzekelo, i-H₂S Enkulu kune-10 ppm okanye ilingana ne-10 ppm, i-hydrocarbons enzima Enkulu kuno okanye ilingana ne-500 ppm), iyunithi ye-adsorption (i-carbon activated for desulfurization, i-molecular sieves yokususwa kwe-hydrocarbon enzima) yongezwa ukunqanda ukuthotywa kwezinto ze-membrane kunye nokunciphisa ukusebenza.

2

Ulawulo loxinzelelo:I-hydrogen esetyenzisiweyo{0}}irhasi etyebileyo iyaxinzelelwa okanye ithotywe kuxinzelelo lwenkqubo yokusebenza (0.5-12.0 MPaG) nge-booster compressor okanye ivalve yokunciphisa uxinzelelo. Ukwahlukana koxinzelelo oluzinzile (ngokuqhelekileyo i-0.3-10 MPa) phakathi kwecala lokutya (uxinzelelo oluphezulu) kunye necala le-permeate (uxinzelelo oluphantsi) lwe-membrane lugcinwe ukunika amandla okuqhuba i-hydrogen permeation.

3

Ukwahlulwa kweMembrane:Uxinzelelo -igesi elawulwayo ingena kwimodyuli ye-membrane (eyenziwe ngamawaka eembrane zefiber ehollow). Iimolekyuli ze-Hydrogen zingena ngokukhawuleza kudonga lwe-membrane ukuya kwicala le-permeate (icala eliphantsi{2}}loxinzelelo) phantsi koxinzelelo, ngelixa ukungcola okufana ne-methane, i-carbon dioxide, kunye ne-nitrogen (i-permeability ephantsi) igcinwa kwicala lokutya (icala lokubuyisela). Ucoceko lwe-hydrogen kwicala le-permeate lufikelela kwi-99.0 - 99.999% (ukulungiswa ngokulawula indawo ye-membrane kunye nokwahlukana koxinzelelo), kunye ne-single-pass hydrogen recovery rate yi-70-90%.

4

Uzinziso lwerhasi (i-hydrogen):Ihidrojeni ephezulu-esulungekileyo ukusuka kwicala le-permeate ingena kwitanki yesithinteli ukuzinzisa uxinzelelo (ngokwesiqhelo ngu-0.1-1.0 MPaG). Kwiimeko ezifuna uxinzelelo oluphezulu (umzekelo, ukuthuthwa kwemibhobho, ukusetyenziswa kweeseli ze-fuel), i-compressor ye-hydrogen yongezwa ukulungelelanisa uxinzelelo kwi-2.0-40.0 MPaG. Isixa esincinci sokungcola okushiyekileyo (ukuba kukho) kuphinda kususwe nge-post-adsorption filter, ukuqinisekisa ukuba imveliso yokugqibela iyahlangabezana neemfuno zokucoceka komsebenzisi.

5

Ukukhutshwa kwakhona kwerhasi (ubumdaka):Irhasi ebuyiselwayo (ephezulu kukungcola, kunye ne-5{2}}20% intsalela ye-H₂) icinezelekile kuxinzelelo lwe-atmospheric ngevalve yokukhulula uxinzelelo. Ingasetyenziswa njengezibaso kwizibiyeli okanye kwizifudumezi (ukufumana ixabiso le-calorific) okanye ikhutshwe emva kokuhlangabezana nemigangatho yokukhutshwa kokusingqongileyo-ukuphepha inkunkuma yemithombo kunye nongcoliseko lokusingqongileyo.

 

I-Hydrogen Membrane yeSistim yoKwahlula iSistim Iimpawu eziphambili

Ukukhetha okuphezulu kwe-hydrogen

Izinto ze-membrane zine-hydrogen selectivity ratio (H₂ / CO₂ Enkulu okanye ilingana ne-20, H₂ / CH₄ Enkulu kunokuba okanye ilingana ne-50) eqinisekisa ukwahlula okusebenzayo, ukuvelisa ngokuzinzileyo i-hydrogen ngococeko Omkhulu kunokuba okanye ulingana no-99.0% kunye ne-ultra- ukulingana okuphezulu okanye i-9 ye-fuel elingana ne-9.

Umthamo oguquguqukayo

Umthamo omnye-wokusetyenzwa kweyunithi ukusuka kwi-10 Nm³/h (encinci{2}}kwizinga{3}}lokubuyisela indawo) ukuya kuma-50,000 Nm³/h ({6}}enkulu yokucoca i-hydrogen kwimizi-mveliso), ukuziqhelanisa nemeko yemfuno ye-hydrogen.

Ubume obuqinileyo

Imodyuli ye-membrane ineqondo eliphezulu lohlanganiso (indawo ethile yomphezulu Enkulu kuno okanye ilingana ne-1000 m²/m³), kwaye yonke inkqubo inokuyilwa njengesixhobo sokutyibilika-iyunithi enyusiweyo{2}}ihlala 30-isithuba esingaphantsi kwama-50% kune-adsorption yemveli okanye isixhobo sokwahlula i-cryogenic, esilungele ukubekelwa indawo okulinganiselweyo.

Ukusetyenziswa kwamandla aphantsi

Inkqubo ixhomekeke kuxinzelelo-i-membrane eqhutywayo igqobhoze, ngaphandle kwesidingo sokufudumeza, ukupholisa, okanye ukuvuselelwa ngokutsha kwe-solvent yekhemikhali. Ukusetyenziswa kwamandla athile kuphela yi-0.1-0.3 kWh/Nm³ H₂, ephantsi nge-40-60% kuneenkqubo ze-press swing adsorption (PSA).

Ukuqala ngokukhawuleza-phezulu

Inkqubo inokufikelela kwimveliso ye-hydrogen ezinzileyo ngaphakathi kwe-15-imizuzu engama-30 emva kokuqalisa (akukho bushushu bangaphambili okanye i-adsorbent activation), eyenza ukuphendula ngokukhawuleza kwiinguqu zemfuno ye-hydrogen.

 

Izibonelelo zeemveliso zenkampani yethu

 

1. Uyilo olusulungekileyo

Kumxholo wophuhliso lweshishini lamandla e-hydrogen yehlabathi jikelele, uyilo olusulungekileyo sisitshixo sokuqinisekisa ukwahlulwa kwe-membrane ukusebenza kakuhle, ubomi benkonzo ende, kunye nokuhambelana nemijelo eyahlukeneyo yegesi. Inkampani yethu ineqela leenjineli zobuchwephesha abaneminyaka engaphezu kwe-20 yamava kwi-teknoloji ye-membrane kunye nokuhlanjululwa kwe-hydrogen, ejwayelene nemigangatho yasekhaya nangaphandle njenge-GB / T 37244 (iteknoloji yokucoca i-hydrogen), i-ISO 14687 (umgangatho we-hydrogen kwiiseli ze-fuel), i-ASME BPVC (iinqanawa zoxinzelelo), kunye ne-ASTM D6356 (uvavanyo lokusebenza lokuhlukana kwe-membrane). Sinikezela ngoyilo olulungelelanisiweyo olusekwe kwiimpawu zegesi zabathengi (uxinzelelo lwe-hydrogen, uhlobo lokungcola, umxholo wokufuma) kunye neemfuno zemveliso (ubunyulu, uxinzelelo, izinga lokuqukuqela): ukucokisa{6}}iinkqubo zegesi, songeza ukhetho lwemathiriyeli yokumelana ne-oyile kunye ne-sulphur corrosion; kwiinkqubo zonikezelo zeseli ye-hydrogen yeseli yamafutha, siyila imodyuli -yemembrane ukuze siphumeze ubunyulu obuphezulu ({8}Enkulu okanye ilingana ne-99.999%). Sizishiya iitemplates ezisemgangathweni kwaye siqhuba inkqubo yokulinganisa eneenkcukacha (nge-PRO / II) kwiprojekthi nganye ukunyusa izinga lokubuyisela i-hydrogen kunye nokunciphisa ukusetyenziswa kwamandla.

2. Ukuphuculwa kolawulo lweprojekthi

Inkampani yethu isebenzisa ngokungqongqo inkqubo yolawulo lwekhwalithi ye-ISO9001 kuwo wonke umjikelo wobomi beprojekthi, igubungela uyilo, ukuthenga, ukwenziwa kunye nokugunyazisa. Ngexesha lesigaba soyilo, iinjineli eziphezulu ziqinisekisa ukusebenza kwemodyuli ye-membrane, ukuhla koxinzelelo, kunye nokuhambelana kwezinto ngokusebenzisa -ukubala kunye nelebhu{3}}yeemvavanyo zesikali; izinto eziphambili (iimodyuli zemembrane, izihluzi, iicompressor) zithathwe kwiimpawu ezaziwayo- -(umzekelo, iimodyuli zenwebu yoLwalu loMoya, izihluzi zeParker) kwaye zihlolwa ngokungenayo ngokweenkcukacha zobugcisa (umzekelo, uvavanyo lokwahlula inwebu ngobuchule, uvavanyo lokumelana noxinzelelo lweemodyuli). Ngexesha lokwenziwa, ufakelo lwemodyuli inwebu kunye noqhagamshelo lombhobho lulandela iinkqubo zokusebenza ezisemgangathweni (SOPs), nazo zonke iiwelds zoxinzelelo{10}}ezithwele amacandelo aphantsi kovavanyo{11}}olonakalisayo (UT, PT); iimveliso ezigqityiweyo zivavanywa ngokuqhubekayo iiyure ezingama-72{14}}ukuqinisekisa ubunyulu be-hydrogen, izinga lokubuyisela, kunye nozinzo loxinzelelo-ukuqinisekisa ukuba zonke izikhombisi ziyahlangabezana neemfuno zoyilo.

3. Umgangatho wemveliso othembekileyo

Sithatha umgangatho wemveliso njengowona mgca wokuphila weshishini kwaye uzibophelele ekunikeni{0}}izixokelelwano eziphezulu zokwahlula inwebu ye-hydrogen. Isixokelelwano ngasinye siphantsi kolawulo lwemigangatho emininzi: iimodyuli ze-membrane zisebenzisa izixhobo zepolymer eziphezulu{3}}ezinobomi benkonzo ye-3-iminyaka emi-5 (phantsi kweemeko eziqhelekileyo zokusebenza); iinqanawa zoxinzelelo kunye nemibhobho zenziwe ngezinto ezinganyangekiyo (i-316L insimbi engenasici kwinkonzo ye-hydrogen) kunye nobomi boyilo obuKhulu okanye obulingana neminyaka eyi-15; Ixesha eliphakathi kwenkqubo phakathi kokusilela (MTBF) lidlula iiyure ezingama-8,000. Sinikezela ngamaxwebhu apheleleyo esiqinisekiso somgangatho, kubandakanywa neengxelo zovavanyo lwe-membrane, iingxelo zokuxhathisa ukubola, kunye neengxelo zovavanyo loxinzelelo lwenkqubo, kwaye siqinisekisa ukuba umgangatho wemveliso yemveliso yi-100%.

4. Inkonzo ekhawulezayo

Isebenza kakuhle emva-inkonzo yentengiso ibalulekile ekuqinisekiseni unikezelo lwe-hydrogen oluqhubekayo kubathengi. Xa sifumana isicelo senkonzo, iqela lethu lobuchwephesha libonelela ngengxelo yokuqala kwiiyure ezisi-8 (24/7) ngefowuni, nge-imeyile, okanye ngenkomfa yevidiyo{5}}kuquka ukuxilongwa kwengxaki (umzekelo, ukucoceka okucuthiweyo okubangelwa yi-membrane fouling) kunye nezisombululo zokuqala. Kwimiba enokusonjululwa kude (umzekelo, uhlengahlengiso lweparamitha yoxinzelelo, isikhokelo sokutshintsha isihluzi), siyakhokela abathengi ukuba bagqibezele ukulungisa iingxaki kwiiyure ezingama-24; kwiimfuno{12}}zokugcinwa kwesiza (umzekelo, ukutshintshwa kwemodyuli ye-membrane, ukulungiswa kwecompressor), sithumela iinjineli ezinobugcisa benkqubo ye-hydrogen kwiiyure ezingama-48 (zasekhaya) okanye iiyure ezingama-72 (zamazwe ngamazwe) emva kokuqinisekisa imfuno. Sikwabonelela ngeenkonzo zothintelo rhoqo zogcino (umzekelo, uvavanyo lwekota yokusebenza kwenwebu, ukuhlolwa kombhobho wonyaka wokutya) kunye neziqinisekiso zokubonelela ngezinto ezisecaleni ukuze kuncitshiswe ixesha lokungasebenzi kwezixhobo.

5. Uqinisekiso oluvela kubathengi bomda

Iinkqubo zethu zokwahlula i-membrane ye-hydrogen zamkelwa ngokubanzi ngamashishini akhokelayo kumashishini okucoca ioyile, iikhemikhali, kunye ne-hydrogen ngenxa yokusebenza kwawo okuphezulu, ukuzinza, kunye nokusetyenziswa kwamandla aphantsi. Abathengi abaqhelekileyo baquka indawo yokucoca{1}}irhasi yokubuyisela kwakhona i-hydrogen, ukucocwa kwekhemikhali ye-hydrogen, unikezelo lweeseli ze-hydrogen, kwimizi-mveliso ephezulu{2}}ukulungiswa kwe-hydrogen ecocekileyo.

6. Izixhobo okanye ukhetho lokubonelela ngenkonzo

Inkampani yethu ibonelela ngeendlela zentsebenziswano eziguquguqukayo ukuhlangabezana neemfuno ezahlukeneyo zabathengi:

● Unikezelo lweprojekthi ye-Turnkey: Ukubonelela ngeenkonzo ezihlanganisiweyo ukusuka kuyilo, ukuveliswa, ukufakela ukuya kugunyaziso, ukuhambisa ukulungelelaniswa-{1}}nokusebenzisa i-Helium Membrane Separation;

● Ukuthengiswa kwezixhobo: Thengisa amacandelo angundoqo (iimodyuli zemembrane, izihluzi zangaphambili, iicompressors zehydrogen) ngokwahlukeneyo kubathengi abanako{0}}ukuzifakela kunye nokukwazi ukuzihlanganisa;

● Ukusebenza kunye nenkonzo yokulondoloza: Ukuqhuba{0}}ixesha elide kunye nokugcinwa kwenkqubo, ukutshaja ngokusekelwe kwixesha lenkonzo okanye umthamo wokuvelisa i-hydrogen;

● Inkonzo yokubonelela ngeHydrojeni: Tyala kwaye usebenzise inkqubo, uthengise{0}ihydrogen ecocekileyo kubathengi ngokusekelwe kusetyenziso lokwenene{1}}ukunciphisa uxinzelelo lotyalo-mali lwabathengi.

 

Ukuthelekiswa kweetekhnoloji ezahlukeneyo zokuhlanjululwa kwe-hydrogen

 

Itekhnoloji yokucoca i-hydrogen

Imigaqo engundoqo

Iingenelo

Iimeko ezisebenzayo

Inkqubo yokwahlula i-Hydrogen Membrane

Ukutyunjwa okukhethiweyo kwe-hydrogen ngokusebenzisa iimbrane zepolymer phantsi koxinzelelo

Ukusetyenziswa kwamandla aphantsi, ubume obubambeneyo, ukuqala ngokukhawuleza{0}phezulu

Ukucoca kucinywe{0}}irhasi yokubuyisela i-hydrogen, phakathi{1}}ukucocwa kwe-hydrogen kwimizi-mveliso (H₂ ugxininiso 30-90%)

I-Pressure Swing Adsorption (PSA)

Ii-adsorbents eziqinileyo (izihluzo zemolekyuli) zikhetha ukungcola, kunye noxinzelelo olujikelezayo lokuvuselelwa kwakhona.

Ukucoceka okuphezulu kwe-hydrogen (Inkulu okanye ilingana ne-99.999%), ukusebenza okuguquguqukayo

Incinci ukuya enkulu{0}}yokucoca i-hydrogen (i-H₂ yoxinaniso 50-95%), i-fuel cell hydrogen.

I-Cryogenic Distillation

Ukwahlula okusekwe kumahluko wamanqaku okubila (H₂: -252.8 degree; ukungcola: iindawo zokubilisa eziphezulu) ngokupholisa okuphantsi kobushushu

Umthamo omkhulu wokucubungula, izinga eliphezulu lokubuyisela

Imveliso ye-hydrogen -enkulu{1}}enkulu (umzekelo, izityalo ezilungisa igesi yendalo nge-H₂ Enkulu kuno okanye ilingana ne-90%)

Ukufunxwa kwemichiza

Ukungcola (umzekelo, i-CO₂, H₂S) isabela ngezinyibilikisi zemichiza (ii-amines, ii-alkali) ukuze zisuswe.

Ukususwa kobumdaka obuphezulu obufanelekileyo, bufanele irhasi -yobumdaka obuphezulu

Ukucocwa kwe-Hydrogen kunye nomxholo wegesi ye-asidi ephezulu (umzekelo, igesi ye-biomass gasification ene-CO₂ Enkulu kuno okanye ilingana ne-20%)

Metal Hydride Adsorption

IHydrogen ibhengezwa ngeehydrides zetsimbi (umzekelo, iLaNi₅) kwiqondo lobushushu eliphantsi/uxinzelelo oluphezulu, idisorbed kwiqondo lobushushu eliphezulu/noxinzelelo oluphantsi.

Ukucoceka okuphezulu kwe-hydrogen, ukhuseleko oluhle

Okuncinci-kwindawo{1}}yokucoca i-hydrogen (umzekelo, ilabhoratri, iinkqubo ezincinci zeeseli zamafutha)

Iifayile ezishisayo: Ukwahlula inwebu ye-hydrogen, abavelisi bokwahlula inwebu ye-hydrogen hydrogen, ababoneleli, umzi-mveliso

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